包装机YB618条烟横向输送通道支撑装置的设计与应用

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中图分类号：TP273 文献标志码：A 文章编号:2095-2945(2025)28-0119-04

Abstract:Inthemodern productionsystemof thetobaccoindustry，the YB618packaging machineservesasthecore equipmentinthecigaretepackagingproce,withtheoperatingstatusofitstransverseconveyingchanneldirectlyrelatedtothe releaseofproductionlinecapacityandthestabilityofproductquality.Cuently,theoriginalsupportingdeviceforthetrasverse conveying of cigarettes made of single 45# steel,with unreasonable structural design and lack of an effective lubrication mechanism, hasexposedproblemssuchaspoorwearresistanceandinsuficientstructuralstabilityunderhigh-frequencyworkingconditions, leadingtoachainreactionofconveyingstaling，appearancedamage,andhighmaintenancecosts.Toaddress thisproductionpain point,thispaperconductsanintegratedoptimisationdesignstudyfocusingonthesupportingdevicethrough'materials structure -surface treatment' By upgrading the rawmaterial from 45# steel to high -strength metal matrix composite, reconstructingthecurvatureofthesupportingsurfaceandguidingstructure，andaddingaself-lubricatingcoatingof polytrafluoroethylene(FE)，aomprehensiveehancementofthesupportingdevice'speformanceisachieved.Verification through 6Odaysofon-sitecomparative testingshows thattenewsuportingdevicereduces thestalingrateofcigareteconveying by 88.5% ，extendstheservice lifeofindividualcomponents threefold,increases themaintenancecycle from15 days to 6O days, decreases the average monthly maintenance cost by 88.7% ，and reduces the appearance damage rate of cigarettes by 93.2% . This optimisationschemenotonlysignificantlyimprovestheoperationalstabilityandproductionefciencyoftheYB618packaging machine,butalsoprovidesaeplicableandpromotablepracticalsolutionforthelocalisationimprovementandpeformancepgrade ofkeycomponents in tobaco packaging equipment,possessing high engineering aplication valueandeconomicbenefits.

Keywords:YB618；supporting device； structural optimisation;self-lubricating design;packaging machine更换4~5次，不仅增加产品不合格率，还严重影响生产线连续运行。（剩余6959字）