汽车扁线电机安装工艺与机器人协同系统应用

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中图分类号：U463.631 文献标识码：A 文章编号：1003-8639（2025）08-0164-03

【Abstract】Aiming at the problems of loweficiencyand poorconsistency in the instalation process offlat wire motors，thepainpointsinthestatorinsertion，windingforming，weldingandotherprocesseswereanalyzed，andasolution basedon thecollaborative operation of multiple robots was proposed.The article designs a communicationarchitecture basedon PLCandROS，formulates task alocation strategiesandpath planning methods，andaplieskeytechnologies such asvisual deviation correction.After verificationonthe production line，thecolaborative mode shortens thecycle timeby 45.2% compared with the traditional mode，reduces the scrap rate by 82.7% ，and the qualified rate of plug-in wires reaches 98.5% .The welding qualityhas been improved，providing asolution for the eficient production offlat wire motors.

【Key words】robot collaboration；installtion of flat wire motors；dynamic optimization of paths；visual positioning compensation

1扁线电机安装工艺瓶颈与机器人协同需求分析

1.1扁线电机定子插线、绕组成型、焊接等工序的作业痛点

扁线电机因其高功率密度与低损耗特性，广泛应用于新能源汽车驱动系统，但其安装工艺复杂度显著高于传统圆线电机。（剩余4413字）