一种机器人铣削颤振抑制用磁流变弹性体吸振器的设计与试验研究

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中图分类号:TP242.2 文献标志码:A DOI:10.16385/j.cnki.issn.1004-4523.202308003
Abstract:Amagnetorheological elastomer(MRE)vibrationabsorberis designed tosuppress thevibrationof industrialobotic milingiordertosolvetelowfrequencychatterproblem.ThemagnetoreologicaleffectofMREwithdiferentmassratioisstudiedbyusing theuniquerheological characteristicsofMRE.Thenumberof turnsofcoilandthecurrent intheabsorberaredeter minedbyheoreticalcaleulationandnumericalsimulation.ItisfoundthatthedesignedMREabsorberhasfrequencyshiftharacter istics ntherangeof17.35~45.21Hzthroughmodalsimulationandshaking tableswepingexcitationexperiment.Themappingre lationshipbetweennaturalfrequencyofabsorberandcurrentis established,whichisverifiedbyexperiments inthemligproce ofKUKAKR5robot.Theresultsshowthattherobotispronetochateratitslowordernaturalfrequencyunderlowrotational speed machiningconditions,andthechatersuppressionof therobot isrealized byMREabsorber.Compared withthecondition without vibration absorber,the peak-to-peak value of the vibration acceleration in the X direction of the robot spindle is reduced by (204 70.7% ,and the root-mean-square value is reduced by 64.7% after being electrified. The peak-to-peak value in the Y direction is decreased by 54.7% ,and the root-mean-square value is decreased by 49.9% . In addition,the machining surface quality of workpiec es after milling hasalso been significantly improved.
Keywords: industrial robot;MRE vibration absorber;robotic milling;chatter suppression
近年来,工业机器人因其柔性化程度高、工作范围广、易于实现自动化与智能化加工,且较机床有更好的加工适应性,越来越多地被应用于汽车、船舶、航空航天等高端制造领域[1-3]。(剩余21109字)