一种智能型冶金炉集水箱的设计与应用

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中图分类号：TP273；TF355 文献标志码：B 文章编号：1004-4345（2025）06-0059-04

AbstractInesponsetotheisuesofdelayedmoitoring，lowintegration，insuicientsafetyprotection，andcomplexoation andmaitenanceassociatedwithraditioalwaterhadersinmetallurgicalfuacecoolingsystems，thispaperproposesanintellgnt waterheadersolutionthatincorporatesodularintegration，industrialbuscommunication，andinteligentdiagnosticprotection technologies.Tewateraderodyintellgntdtectionistruments，apidsutffvalves，andontroluitsareprefabcatedsa singleunitbymeansofanintegrateddesign，withthePROFINETbusarchitecturereplacingtraditionalhardwiring.Basedona supply-retuwaterflowdiferentialtresholdalgorithm，thesystemenablesreal-timeleakagediagnosisandmillsecond-level（ ⩽1 s） activewatershutoffprotectionIndustrialapplicationcases（ina32-pipesste）demonstratethatthissolutioncaneducecable usage by over 96 % ，enhance remote operationand maintenance eficiency，and provide comprehensive data for furnace thermal balancecalcuations，sgnificantlyimprovingthesafetyliabilityandintelligencelevelofetalurgicalfuacecoolingtem.

Keywordsmetallurgical furnace;intellgent water header;modularintegration;PROFINET;activesafetyprotection；flow differential diagnosis

在火法冶炼工艺中，闪速炉、侧吹炉、顶吹炉及电炉等冶金炉设备依赖大量冷却元件（如铜水套、铜冷却板等）对炉体耐火材料实施强制性立体冷却，以维持结构稳定、延长使用寿命。（剩余5204字）