储罐底板点蚀三维形貌演化统计规律

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中图分类号:TE988 文献标志码:A

Abstract:Pitingcorosiononthebotomplatesofstorage tanksis theprimarycauseoffailure,andthethree-dimensional morphologyofpitsisthecrucialdataforcorosionevaluation.Existingstatisticalstudiesonpittngcorrosionmainlyfocuson one-dimensionalortwo-dimensionalparameters,suchasdepthandaspectratio,withoutfullyreflectingthe thre-dimensionalmorphologyofpits.Toelucidatetheevolutionofthethree-dimensionalmorphologyofpitingundertheoil-watersludgecoveringlayeronstoragetankbotomplates,corosion testsareconductedusingQ235steel.SurfacemorphologytestingmethodsandMATLABsoftwareareemployed tostatisticallyanalyzethemorphologyandevolutionofcorosionpitsonthe carbonstelsurface.Aclassficationmethodforpittypesbasedonmorphologyisproposed,andmathematicalrepresentations ofthethree-dimensionalmorphologyofdiferentpitcategoriesaredeveloped.Furthermore,theevolutionofpitmorphologyis characterizedusing typicalparametersfrommathematical functions.Corosionpitsarecategorizedintoparabolic,conical,bimodalandflat-botomed.Theresultsshowthatduringdiferentcorrosionstages,theshapesof thepitsaremainlyparabolic andconical.Parametersrepresenting horizontal dimensionsand surface inclinationofpits followalog-normaldistribution, with the logarithmic mean (μ) showing an inflection point at 6O days of corrosion.Pit depth parameters follow a Gaussian distribution,with the mean value (μ) exhibiting an exponential increase with corrosion time.

Keywords:tankbottomplate;oilsludgecoverlayer;classificationofcorrosiopitmorphology;pittingcorrosion;thee-dimensional morphological characterization;statistical analysis

储罐内底板长期浸泡在油泥水环境中,受服务环境、运行工况和操作变化的影响,储罐底板会产生一定的损伤,随服役时间的增长,部分损伤会逐渐累积,在各种腐蚀的共同作用下容易造成腐蚀开裂或点蚀穿孔,从而导致油品泄漏,造成重大损失。(剩余12093字)

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