砂布轮抛光航空发动机叶片温度仿真与试验研究

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关键词:航空发动机叶片;砂布轮;抛光温度;工艺参数;影响规律
中图分类号:TG580.14;V232.4
DOI:10.3969/j.issn.1004-132X.2025.04.017 开放科学(资源服务)标识码(OSID):
Simulation and Experimental Study of Temperature for Polishing Aero-engine Blades with Abrasive Cloth Wheel
XIAN Chao1,3 * XIN Hongmin²,³DAI Hui²CHENG Qingsi²
1.College of Mechanical Engineering,Hubei University of Arts and Science,Xiangyang, Hubei,441053
2.College of Automotive and Traffic Engineering,Hubei University of Arts and Science, Xiangyang,Hubei,441053
3.Key Laboratory of Aero-engine High Performance Manufacturing,Ministry of Industry and Information Technology,Northwestern Polytechnical University,Xi'an, 710072
Abstract: ANSYS software was used to simulate the instantaneous temperature fields in the polishing processes with abrasive cloth wheel using a rectangular heat source loading method. The temperature distribution on the blade surfaces and along the blade thickness direction in the polishing processes was studied,and the influences of processing parameters on the polishing temperature was explored. The results show that as the polishing process progresses,the polishing temperature distribution gradually stabilizes. When the polishing temperature stabilizes,the temperature values of the machined parts of the bladeat different depths tend to be consistent,while the temperature of the machining parts decreases continuously along the depth direction; the polishing temperature gradient graduall decreases from the contact area being machined to the machined area;the polishing temperature increases with the increase of spindle speed,the effects of feed speed on the polishing temperature are not significant and the polishing temperature is positively correlated with the tangential polishing forces;the deviation rates between the measured and the simulated temperature values are not more than 10% ,indicating that the good consistency and high accuracy of the simulation.
Key words: aero-engine blade;abrasive cloth wheel; polishing temperature; processing parame-ter;influence law
0 引言
在磨削和抛光过程中,温度过高引起的表面热损伤会降低零件的耐磨性,增加应力腐蚀的敏感性,降低疲劳抗力,从而降低零件的使用寿命和工作可靠性。(剩余14107字)