热机载荷下GH4169G车削-喷丸加工表面完整性的演化机理

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关键词:高温合金GH4169G;车削-喷丸复合加工;服役环境;表面完整性演化中图分类号:V216.8DOI:10.3969/j.issn.1004-132X.2025.04.015 开放科学(资源服务)标识码(OSID):
Evolution Mechanism of Surface Integrity of GH4169G Turning-shot Peening under Thermal and Mechanical Loads
HE Zhe1LI Jiale1SHI Kaining1FAN Yuchang³HUANG Xinchun²* 1.Key Laboratory of High Performance Manufacturing for Aero Engine(Ministry of Industry and Information Technology),Northwestern Polytechnical University,Xi'an,710072 2.Office of Science and Technology,Northwestern Polytechnical University,Xi'an,710072 3.Zhijian Laboratory,Rocket Force University of Engineering,Xi'an,710025
Abstract: A study of the evolution mechanism of surface integrity of turning-shot peening composite machining under service load conditions was carried out for the nickel-based superalloys GH4169G for aero-engines. The forms of thermal,mechanical,and thermo-mechanical loads on surface integrity were analyzed by simulating thermo-mechanical load tests under service environments. The thermo-mechanical loading model for surface integrity control and the residual stress and microhardness evolution model with cosine function control factor were established. The laws of residual stress relaxation under thermo-mechanical loading and the laws of microhardness changes and surface microstructure changes were mastered. The results provide basic data for mastering the evolution of surface integrity of nickel-based superalloys processed under service environments. The surface integrity control processes were further optimized.
Key words: superalloy GH4169G;combined turning and shot peening;service environment; evolution of surface integrity
0 引言
GH4169是一种沉淀强化镍基高温合金,在650°C 下的屈服强度居变形高温合金首位,具有良好的高温抗辐射、抗氧化和抗腐蚀性,以及较高的高温疲劳强度和断裂塑性及韧性[1-2]。(剩余15629字)