2A14 铝合金球壳热拉伸成型本构方程建立及数值模拟

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doi:10.3969/j.issn.1006-0316.2025.09.009

Establishment Of the Constitutive Equation And Numerical Simulation of Hot Tensile Forming of 2A14 Aluminum Alloy Spherical Shells

LUO Hankun, KONG Jinxing,DU Dongxing ( Institute of Mechanical Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China )

Abstract : An accurate constitutive equation is essential for predicting material deformation and simulating flow stress during tensile forming processes.This study investigates the flow behavior of 2A14 aluminum alloy under varying temperatures (270-470∘C) ,strain rates (0.001-1s-1) , and sampling directions (0∘,45∘ and 90∘ ) through tensile experiments to obtain its true stres-strain curves.The results demonstrate that the maximum deviation of the true stress-strain curves across the three sampling directions does not exceed 5% ,indicating isotropic stress-strain behavior inthespherical shell.The flow stress of 2A14 aluminum alloy exhibits a synergistic coupling effect of temperature and strain rate:(1) Increasing deformation temperature enhances material softening,leading to a significant decline in flow stress;(2)Atconstant temperatures,dislocation proliferationisincreasedastherise ofstrainrates,resulting inhigher flow stress.Byfiting the Arrhenius equation to corelate deformation temperature,strainrate,and flow stress,the material constantsandconstitutive model for high-temperature deformation areestablished.This model is furtherapplied in thermoforming simulations of sphericalshellcomponents,and the stress-strain evolution during hottensile forming is predicted. The findings serve as a theoretical foundation for optimizing the tensile forming process of 2A14 aluminum alloy spherical shells and provide guidance for subsequent manufacturing research.

Key words : 2A14 aluminum alloy : tensile forming : flow stress; constitutive equation ; high-temperature formingsimulation

2A14铝合金材料凭借其高强度、优异热塑性和良好焊接性能等优点[1-2],已成为国防装备、航空航天的关键性结构材料。(剩余7253字)

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