MetCal软件在沸腾炉处理硫化铜矿设计中的应用

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中图分类号:TF811 文献标志码:B 文章编号:1004-4345(2025)03-0021-05
Abstract Thefludizedbedroastingofcoppersulfideconcentrateincludes threeforms:oxidationroasting,vulcanizationroasting, and semi-vulcanization roasting.Taking a copper sulfide concentrate with a copper grade of 60% and a sulfur grade of 17% in the DemocraticRepublicofCongoasthebject,afluidizedbedroastingsystem model wasconstructedusingMetCal softwarebasedon the parameters such as wind- ⋅to- ore ratio of 1.5m3/kg and oxygen excess coefficient of 1.2,to simulate the mass balance,heat balance, and gas composition under diffrent roasting conditions.The results indicate that the oxidation roasting ( S 750 A ) requires sulfur adding to maintain heat balance,the vulcanization roasting (650\~670 C )requires7.36 t/h cooling water to control overheating,The semi (20 vulcanization roasting ((700 C ) is the critical point of heat balance at 40% acidification rate(SO volume fraction of 0.719% ). The calculation of furnacehearth area( ⩾22m ),optimization of sulfur addition mode and design of the cooling system can provide data support for the engineering solution of the fluidized bed roaster.
Keywordscopper sulfideores;fluidized-bedroasting;MetCal;processsimulation;oxidationroastig;vulcanizationroasting; semi-vulcanization roasting
随着湿法炼铜技术的发展,其在铜冶炼行业中的应用比例日益提高。(剩余4627字)