基于多目标优化的对中装置轻量化设计

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中图分类号:TH122;TP319 文献标识码:A
Lightweight Design of a Centering Device Based on Multi-objective Optimization
DU Xiaojing,GUAN Dianzhu,LIU Gaozhao,SHI Lei (Collge of Mechanical and Electrical Engineering,Qingdao University,Qingdao 266o71,China)
Abstract: To address the challenges of increased production space,equipment transportation and installation costs caused by the excessive volume and mass of forging hydraulic press centering devices,this study focuses on the lightweight design of an 8oMN forging hydraulic press centering device. A 3D model of the centering device was developed using SolidWorks,and static analysis was performed with ANSYS Workbench finite element software based on its actual stress conditions. Four design variables were selected for optimization using the response surface methodology. A mathematical model was established with minimum total mass as the objective function, constrained by maximum deformation and equivalent stress. Static reanalysis of candidate points demonstrated that optimized results met deformation and stress requirements while achieving a 1284kg mass reduction. The lightweight design effectively reduces device weight, improves material utilization,and enhances overall production eficiency while maintaining required strength and stiffness.
Keywords: forging press; centering device; response surface optimization; lightweight; finite element analysis
锻造液压机是机械制造业的基础设施,因其强大的压力输出、精确控制、广泛适用的特点,成为金属加工和制造行业中不可或缺的重要设备,广泛应用于工业生产[1-3]。(剩余5809字)