数字李生驱动的深地钻井顶驱智能运维关键技术

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Wang Bo,Li Xianyi,Mi Kaifu,et al.Key technologies for inteligent operationand maintenanceof deepdrilling top drive powered by digital twin[J]. China Petroleum Machinery,2025,53(6):1-11,21.

Key Technologies for Intelligent Operation and Maintenance of DeepDrilling Top Drive Powered by Digital Twin

Wang Bo1,2.3Li Xianyi1,2.3Mi Kaifu2.3Liu Zeng1,2.3Tan Shuai2,3LiXiang1,3Zhang Hang1,3 (1.ColegeofMechanicalandrasportionEngineering,ChinaUniersityofPetrole(Beiing);.BejingPetroleMciny Co.,Ld.;3.Mechanical IndustryEngineeringResearch CenterforDepResources Drilingand Producing Power Equipment&Control Technology)

Abstract: To meet the key requirements of development of oil and gas resources in10 OoO m deep formation and intelligent operationand maintenance(O&M)of top drive in deep driling,the key issues related to the prognostics and health management (PHM)of top drive were summarized,and a digital twin PHM O&M framework for top drive in deep driling was proposed.The O& M framework mainly includes physical space of top drive,inteligent scene perception module,multi-level and multi-domain DT model,as wellas risk assessment and predictive maintenance methods for model and data fusion.TheO& M framework can simulate the working status of the top drive gearbox,display gear speed,lubricating oil temperature,bear vibration and impact,simulate the working status of the back-up tong and its hydraulic control system,display internal holding force,moment and pipeline pressure,simulate the working status of the link tilting systemand its hydraulic system,anddisplaythe inclination angleof the link,etc.TheO& M framework has good industrial applicabilityand universality of top drive,and can fully utilize the supporting system of thecurrent top drive for expansion,adapting to the key operation and maintenance needs in the top drive driling process.The research results provide conceptual guidance and technical reference for the practical application deployment of digital twin system of top drive.

Keywords:deep driling top drive;digital twin;PHM;major energy equipment;intelligent operation anc maintenance;riskassessment

0 引言

石油天然气资源在我国能源体系结构中占据着关键的战略地位,在未来很长一段时间内,油气仍是国家能源消费的主体[1-2]。(剩余17016字)

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