基于机械手焊接的不锈钢墙板制造工艺优化与效率提升研究

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Researchon Optimizationand EfficiencyImprovementofStainless Steel Wall Panel Manufacturing Process Based on Robotic Welding

HAN PenghuiGUO Chao LIU Jiao （Zhengzhou Textile Machinery Co.，Ltd.， Zhengzhou 45oooO， China）

Abstract： [Purposes]To address the problems of poor adaptability，low efciency，and insufficient quality stability in the welding process of stainless steel wallpanels for textile machinery，and to promote the inteligent manufacturing upgrade in the industry.[Methods] A "first-piece debugging—process iteration—full-speed production" technical system was established. Dynamic parameter optimization algorithms were integrated to optimize the real-time matching of welding current/voltage; path planning algorithms were employed to achieve multi-robot collborative operation; and an adaptive wire feeding system was developed to improve deposition efficiency.[Findings] The single-piece welding time was reduced by 68% . These results indicate that robotic welding of stainless steel wall panels offers better performance，more regular appearance，and higher process repeatability compared to manual welding.[Conclusions] The optimization and upgrading of the robotic welding system have been achieved，providing a replicable solution forthe intelligent manufacturing transformation of the textile machinery industry.

Keywords： robotic welding; stainless steel wall panel; process optimization; intelligent manufacturing; welding defect rate

0 引言

在当前制造业转型升级背景下，智能化、自动化焊接技术的应用不仅能够提高生产效率，更能保证产品质量的稳定性和一致性，对于提升我国装备制造业的国际竞争力具有重要意义[1]。（剩余7429字）